Quite some time ago, a friend of mine gave me a broken Visual Sound Jekyll & Hyde overdrive/distortion pedal. At the time, I thought I’d gut it and put two other effects in there. Never got around to it, though. Which, in the long run, has turned out to be a good thing.
Since getting a Ceriatone JTM 45, I’ve come to rely on dirt pedals for overdrive rather than fuzz. Lately, I’ve been trying as many overdrive pedals as I can
get my hands on. I started
thinking about building an Ibanez Tube Screamer clone and messing with the
circuit, which got me thinking about IC chips, which reminded me about that
busted Jekyll & Hyde pedal gathering dust in a drawer. I opened it up, looked at all the many,
many IC chips, figured I’d get some sockets…
Then I thought, “What would it take to fix this thing?” I mean, the Jekyll & Hyde is a
somewhat famed pedal these days.
It’s a cool TS808 Tube Screamer type overdrive with a handy bass boost switch
as well as a tough distortion. The
two effects can be used separately or together. It has a pretty significant footprint on a pedal board
but that’s a lot of versatility in one stomp box.
I opened the thing up and immediately noticed evidence of
repairs. There was a wire
connecting one of the switch lugs to a trace, jumpers from pot lugs to traces,
etc.
The reason these repairs were necessary comes to down to the design. The pots and foot switches are PCB (Printed Circuit Board) mounted, which creates a potential for stress to the solder joint (and PCB) when the pots are turned or the switches are stomped. The result, over time, is a broken solder joint, which means a broken pedal. This isn't what could happen, it's what will happen.
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The reason these repairs were necessary comes to down to the design. The pots and foot switches are PCB (Printed Circuit Board) mounted, which creates a potential for stress to the solder joint (and PCB) when the pots are turned or the switches are stomped. The result, over time, is a broken solder joint, which means a broken pedal. This isn't what could happen, it's what will happen.
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Notice the potentiometer on the far right broken completely loose from solder pads. |
In my humble opinion, however, it’s a questionable practice
at best. I just don’t like
it. With pots, jacks, switches,
etc. mounted to the enclosure rather than the board, there’s significantly less
chance of a solder joint breaking.
And if your pedal stops working, it makes it a lot easier to figure out
and fix the problem.
Having said that, Visual Sound does take the time to drill
holes for the anchors on the pots, which is going to more or less eliminate the
chance of the pot rotating very much if the nut comes loose. That’s an effective, simple solution for board
mounted pots. But there’s plenty
of room in this enclosure for the foot switches to have been wired in rather
than board mounted. The rocker
switches controlling the bass boost on the overdrive and the sharp/blunt
control on the distortion aren’t attached to the board, so why the foot
switches?
I started looking at what it would take to fix the broken
traces on the pot and foot switch, both of which were completely broken loose
from the solder pads. It occurred
to me that all of the solder joints on the pots and foot switches were
ultimately in danger of cracking.
So, what if I jumpered/wired all of those lugs directly to the
components/traces?
It seemed like a lot of work so I decided to think about it
for a while. Where lugs connected
to traces, I could scrape the board and solder a jumper. Where lugs connected to resistors and
capacitors, I figured I could run a wire directly from the appropriate leg of
the component to the lug. In spite
of the labor and the potential for it to get messy, I knew it could work. I decided to go for it.
Hey, whaddayaknow?
It worked! Best of all, it
worked right away. A little prep
and planning went a long way with this project.
As you can see, the wires are pretty freakin' ridiculous. I could have made them quite a bit shorter and kept the job neater, but there’s plenty of room for the wires with the bottom on. I also tightened downed the pots and foot switches really well before soldering the board to them in an effort to eliminate as much stress to the solder joints as possible.
As you can see, the wires are pretty freakin' ridiculous. I could have made them quite a bit shorter and kept the job neater, but there’s plenty of room for the wires with the bottom on. I also tightened downed the pots and foot switches really well before soldering the board to them in an effort to eliminate as much stress to the solder joints as possible.
I’m happy I decided to fix this thing because I like the way
it sounds. The bass boost on the
overdrive is a killer option. It’s
definitely something I would consider building into a TS808 clone. The distortion is pretty rich and you
have a lot of control over the EQ and amount of gain. Like I said, that’s a ton of options in one stomp box. It makes a great pedal for practicing
at home. It’s not what I’m looking
for to use live but I like having it in my arsenal.